The process of steel forging dates back to the 12th century. From all the metalworking processes, steel forging is one of the oldest ones. From the 12th century till now, this process has evolved on many levels. Back then, primitive techniques were used to provide the product. But today, this process is done with sophisticated techniques. The process itself presents pressing the desired parts with high pressure. Usually, heat is used to help this procedure and make it easier. After the heat has done its work, the metal is placed between dies, and after that, the hammering begins. The hammering is done right after the heating process has finished providing a smooth filling of the die cavity.
In the end, the metal is refined, and the final product has toughness and strength. Because of these techniques’ numerous advantages, forging is considered one of the best and safest production processes. What are the advantages of steel forging? Please follow the link http://www.qcforge.com if you want to keep reading more about this topic.
One of the first and most important advantages of this process is the quality of the product. When are you buying something, you want that something to last, right? Well, the process of forging doesn’t allow porosity or alloy easily to compromise the integrity of the structure. Because of the high pressure that made the steel be in solid status, outside impacts, as well as inside, don’t affect the quality of the material. If you want to make sure of the product’s quality, you can easily check it with an ultrasonic test.
These days it is hard to get something of high quality and still be affordable. But this technique offers exactly that. The key is the saved raw material. This means that companies who have solid machines can move to forge with the already existing machinery capacity. This will contribute to significant savings, and when you are expanding your business, that is what you need. The tools used for forging are affordable, and that is why they are a good choice, even for companies that produce on a smaller scale.
The process of forging doesn’t last very long. For simpler shapes, you can get it done in under 30 seconds. This makes the procedure even more efficient and allows a greater volume of production. But, for more complex parts that have complicated shapes, the process could last longer depending on the skills of the Stamper.
The die tools for forging can be used for around seven thousand cycles for simpler shapes. The shapes that require a more complex technique have sharp corners that reduce the tools’ die life. This can go as low as one hundred cycles. The solution is usually to limit the incorporated impressions that require this complex process or simply make a form before putting it in the die.
One of the greatest advantages when it comes to forging is that there can be used in a variety of materials. Ferrous metals like alloy, stainless steel, carbon, etc., can be forged. On top of that, in this procedure, we can also use non-ferrous metals such as titanium, brass, aluminum, and copper. So, the question is how to find a good company to partner with?
The first thing you should look for in a company is their experience. Before doing any partnership, you should consult with the desired company and ask them about their previous projects. This will ensure that they know how to protect your investment during the whole process. A good company has full control over the process and knows the critical points of the forging. If you are investing in this process, make sure that every invested dollar is worth it.
As mentioned above, there are numerous types of materials that can be used for forging. If you have a particular material in mind, ask the company how much do they have of that material on hand. This will ensure you that there will be no delays in your production and you could have the full order at the same time. Read more here. Some companies prefer ordering the material in quantities enough to satisfy the need of a certain customer. Others order it upfront so they can be ready at any time. If you want to partner with a certain forging company, ask them about their supplies and see how much it will take for them to acquire the necessary quantity of the material.
Last but not least, ask about the process of testing. For your custom pieces to be made with high standard need to be tested. That is why it is important for you to make sure the company tests certain parts of the forged steel.